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The National Science and Technology 04 Major Project "Research and Development and Application of Electronic Control Common Rail Diesel Injection System Manufacturing Technology and Key Equipment (Phase II)" was successfully held in Jack Machine Tool

2015年12月15日

The origin of the special event gathered in Luling to build the dream of a powerful country with equipment. From December 11th to 13th, experts from China's machinery industry gathered at Jack Machine Tool in Ji'an City. As soon as they set foot on this red land, they were moved by the warm service culture of Jack Machine Tool.

Ji'an is located in the central part of Jiangxi Province. It was called Luling in ancient times. Since ancient times, Ji'an is famous for its outstanding people and is known as "Jiangnan Wangjun" and "Jinluling". Luling culture has a very important historical position in the history of Chinese national culture. In a certain historical period, it has become the representative of the advanced national culture, and sometimes even determines the direction of the cultural trend.

The first phase of the National 04 Major Project led by China FAW Wuxi Oil Pump and Nozzle Research Institute passed the acceptance in 2014. The project team overcame a large number of technical difficulties, drove the innovation and development of my country's automobile, internal combustion engine and machine tool industries, and filled a number of technical gaps , aligning China's manufacturing technology with the world's advanced technology, setting a model of demand orientation and user traction.

In the second phase of the project, three new high-precision grinders have been added, which are high-precision CNC concave arc camshaft grinder, high-precision CNC concave end face grinder and high-precision coupler CNC cylindrical grinder. The high-pressure common rail system requires high precision of parts, such as the flatness of the concave end face of the fuel injection body is 0.9µm, and the surface roughness Ra=0.05µm; while the outer circularity of the key parts of the needle valve is 0.5µm, and the cylindricity is required to be 1µm. High precision requirements, these grinders are currently monopolized by foreign brands.

The subject "high-precision CNC concave arc camshaft grinder" undertaken by Jack Machine Tool is a sub subject of the major scientific and technological project of "electronically controlled common rail diesel injection system" under the framework of the guidelines announced in the "Twelfth Five-Year Plan". Focusing on the various task indicators of the high-precision CNC concave arc camshaft grinder in the subject of "electronically controlled common rail diesel injection system", combined with national and market demand, the relevant design, manufacturing and industrial application research is carried out. The subject aims at the international advanced level. According to the needs of my country's automobile engine industry upgrading, a high-precision CNC concave arc camshaft grinder that meets the requirements of "electronically controlled common rail diesel injection system" is developed, and the opportunity provided by this project is used to form high-precision CNC The research and development technology foundation, experimental research platform and industrialized manufacturing technology integrated development platform of concave arc camshaft grinder have made breakthroughs in key areas such as CNC grinder machine design, high-precision CNC concave arc camshaft grinder and manufacturing process. The core manufacturing technology of high-precision CNC concave arc camshaft grinder with independent intellectual property rights. Improve the design and manufacturing level of my country's high-precision CNC camshaft grinders, thereby improving the accuracy, stability and reliability of products and enhancing market competitiveness.

At the same time, this subject is an in-depth study on the CNC concave arc camshaft grinding machine technology on the basis of the phased achievements of the "Eleventh Five-Year" CNC machine tool major special project, aiming to promote the ability to meet the requirements of "electronically controlled common rail diesel injection system" and Its high-precision CNC concave arc camshaft grinder with common technical requirements is applied in batches in automobiles, ships, military industries and other industries, as well as in the demonstration application of users, which further meets the requirements of CNC in my country's aerospace, automobile, shipbuilding, military industry, power generation equipment and other fields. Significant demand for camshaft grinders.

"Gather positive energy, realize the dream of building a strong country together", "Learn Chinese classics, shape the soul of faith", "Practice disciple rules, build family culture"... Approaching the Jack Machine Tool Factory, the expert group was attracted by the company's strong Chinese culture atmosphere I am sorry. During the on-site inspection of the front line of scientific research and production, the expert group was even more surprised by the clean and tidy on-site management, the passionate employee morale and the digital management of the intelligent IoT, and exclaimed from time to time.

Under the nurturing of the profound Luling culture, Jack Machine Tool has been transformed from an old state-owned enterprise involved in bankruptcy into a high-tech enterprise of the National Torch Program focusing on follow-up grinding solutions. The company now has academician workstations, post-doctoral research workstations, provincial engineering technology centers, provincial enterprise technology centers and Jiangxi Provincial Skills Master Studios. The main business is the follow-up grinding industry, which has reached the international advanced level. The achievements won the "First Prize of China Machinery Industry Science and Technology Award" by China Machinery Industry Federation, the Second Prize of Science and Technology Progress of the Ministry of Education, the Second Prize of Jiangxi Provincial Science and Technology Progress, and the "Chunyan Award" of the machine tool industry. The company has also been awarded the National Federation of Industry and Commerce Science and Technology Innovation Enterprise, China Machine Tool Industry Association "Top Ten Independent Innovation Enterprises", "China Machinery Federation Equipment Manufacturing Star Enterprise", "Jiangxi Province Innovative Enterprise", "Jiangxi Province Investment Value Technology" Enterprise", "Top Ten Mechanical Innovation Units in Jiangxi Province" and other honors.

At the review meeting, the project team listened to the discussion and technical proposal report on the project detailed design and reliability of the project, and fully questioned and defended.

The expert group believes that the project machine tool can meet the process requirements of the key parts of the electronically controlled common rail diesel injection system, and the plan is feasible; the project team has done a lot of work in reliability design, reliability manufacturing, reliable assembly, and reliable use, and the progress has been very great. They are satisfied with the overall progress of the project; at the same time, experts also put forward suggestions on strengthening reliability verification and thermal compensation research; the expert group highly recognizes the project implementation of Jack Machine Tool.

On the 13th, at the Jinggangshan Revolutionary Martyrs Cemetery, I listened to the on-site teaching given by the professor of China's Jinggangshan Cadre College: The Power of Faith, Laying Wreaths to the Martyrs Collectively; Listening to the Red Story Session: "Jinggangshan Spirit from Generation to Generation". The grandson of Wang Zuo; the former deputy director of the Organization Department of the Central Committee and the grandson of Zeng Zhi of the old Red Army in Jinggangshan personally told the story; and the winner of the National May 1st Labor Award, Mao Binghua, an 86-year-old old party member, came to the scene to preach the Jinggang spirit. Everyone was deeply shocked and convinced by Jinggangshan's spirit of "steadfast belief, hard work, seeking truth from facts, daring to blaze new trails, relying on the masses, and daring to win". For all generations, Luling culture shines through the ages. During the review meeting, Jack Machine Tool also specially arranged agendas such as Wang Yangming Academy and Jinggang Red Education, aiming to provide a strong spiritual power for the steady advancement of major projects, to shape the soul of belief in "Equipment and Dream", and to help "Made in China 2025".

It is reported that "Made in China 2025" proposes "three steps": the first step is to enter the ranks of manufacturing powerhouses by 2025; the second step, by 2035, my country's manufacturing industry as a whole will reach the middle level of the world's manufacturing powerhouse camp; the third step By the 100th anniversary of the founding of the People's Republic of China, China's status as a major manufacturing country has been consolidated, and its comprehensive strength has entered the forefront of the world's manufacturing powers.

The core of Chinese manufacturing is Chinese equipment, and the core of Chinese equipment is intelligent manufacturing, Internet + manufacturing, and Internet + equipment. Electronically controlled common rail system is an important technology for energy-saving engines, which can promote the application of diesel engines in passenger cars. Through the implementation of the project, domestic equipment can be replaced by imported equipment, and the technology monopoly of multinational companies in the core technology field of internal combustion engines can be broken. , to expand and strengthen the independent common rail system industry, and provide technical support for a major national strategy such as energy conservation and emission reduction. Jack Machine Tool will be implemented through the second phase of the project, serving the complete application demonstration production line of the electronically controlled common rail system, and realizing the substitution of imports.

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