Product Description

Typical machined parts

 

Main features of the machine tool

■ High-speed grinding with CBN wheels 
■ Fully enclosed protective cover 
■ Automatic measuring instruments from Zhongyuan Precision or Marposs 
■ Integrated electrical cabinet 
■ Independent centralized lubrication system

 

Machine tool configuration

■ High-speed grinding using CBN grinding wheels, suitable for batch production of outer cylindrical grinding on shaft-type parts with high precision and high hardness; 
■ Equipped with Huazhong 808DG or Xindai 21TA CNC system (other brands of CNC systems can also be configured upon user request). 
■ Equipped with automatic measuring instruments from Zhongyuan Precision or Marposs (for end-face measurement and radial measurement), enabling a closed-loop automated grinding cycle to ensure dimensional machining accuracy. 
■ By adopting synchronous rotation technology for the headstock and tailstock, we have further enhanced the roundness requirements for workpiece grinding, achieving a roundness tolerance of ≤0.001 mm. For workpieces that meet the synchronization drive requirements, it is possible to complete the grinding of the entire part’s outer diameter and end faces in a single clamping operation. 
■ The workpiece clamping utilizes a large-stroke, slide-table structure driven by a servo motor coupled with a ball screw. This setup is suitable for switching between parts of various types and lengths, ensuring constant torque during the grinding process of the workpieces. 
■ Install an integrated electrical cabinet (with air conditioning for the electrical cabinet). 
■ Equipped with a separate centralized lubrication system to ensure timed and quantitative lubrication of the lead screw and guide rails. 
■ Equipped with a fully enclosed protective cover, featuring an aesthetically pleasing design and ensuring safe and reliable operation.

 

Grinding wheel head

■ Lateral feed 
It employs a linear motor drive, and the feed rails are equipped with Rexroth or THK linear guides. The ball screws are from a Taiwanese brand (other brands of ball screws can also be configured upon user request).


■ Vertical movement 
The system employs a Yaskawa AC servo motor driven by a ball screw. The moving guide rails are V-shaped plastic-coated linear guides, and the ball screw is from a Taiwanese brand (other brands of ball screws can also be configured upon the user’s request).


■ Grinding wheel spindle 
The grinding wheel spindles all employ high-speed, rolling-bearing-type, hydrostatic and hydrodynamic spindle units or direct-drive electric spindles.


■ Adjust the spindle 
Adopts a high-speed rolling bearing spindle unit.

 

Work accuracy

RoundnessCylindricityOuter Roughness
0.0012 mm0.003 mmRa ≤ 0.32 μm

 

Main specifications and technical parameters

ItemSpecificationItemSpecification
Diameter rangeφ8-200mmGrinding Wheel Specificationsφ400 x B(≤40) x φ40 mm
Distance between two thimbles400mmDiamond Roller Specificationsφ100 x 12 x φ20 mm
The distance between the tops460mmGrinding wheel motor power5.5KW/22KW
Centenng height125mmGrinding wheel linear speed90m/s-120m/s
Worktable movement speed range0.01-4m/minX-axis minimum (set) unit0.0001mm
Headstock spindle speed0–500 (continuously adjustable) r/minZ-axis minimum (setting) unit0.0001mm
Maximum workpiece weight20kgTotal motor power12KW/30KW
Headstock top4#mtMachine weight3800kg
Tailstock top4#mtMachine dimensions (length, width, and height)2000x1500 φ1800mm

 

Video demonstration

 

Key words:

GMC-400 High-Speed CNC Cylindrical Grinding Machine

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