Product Description

Typical machined parts

 

Main features of the machine tool

■ The standard configuration features the LYNUC CNC system. 
■ Fully enclosed protective cover 
 

Machine tool configuration

■ This is a high-precision eccentric crankshaft follow-up grinding machine that can perform grinding on single-eccentric and double-eccentric journal outer diameters of crankshafts. It can also grind various non-circular outer surfaces, such as cams, ellipses, polygons, and other customized profiles. High precision, high rigidity, and high efficiency are the fundamental characteristics of this grinding machine, making it widely applicable in industries including aerospace, medical equipment, compressors, hydraulics, molds, and new-energy vehicles. 
Grinding of camshafts, crankshafts, transmission shafts, and eccentric shafts used in industries such as automotive manufacturing and robotic reducers. 
■ Equipped with the LYNUC CNC system, featuring 4 axes with 2-axis linkage (wheelhead feed—X axis; carriage movement—Z axis; workpiece spindle—C axis; grinding wheel spindle—S axis, with the X and C axes linked for follow-up grinding). Utilizes a new-generation, user-friendly graphical programming software developed jointly by JACK and LYNUC. This software boasts simple and rapid setup procedures as well as an intuitive user interface, eliminating the need for operators to input complex G-code or subprograms. It is easy to learn and use, making programming and setup significantly faster and enhancing both user experience and operational satisfaction. 
■ The headstock spindle features a high-precision, high-rigidity electric spindle unit, equipped with a Renishaw circular optical encoder from the UK. Closed-loop control ensures high rotational and positioning accuracy. It is also fitted with an Italian Marposs AE device (which eliminates backlash and prevents collisions). 
 

Grinding wheel head

■ Wheelhead feed 
The wheelhead feed system employs a high-precision hydrostatic guideway combined with a linear motor, enabling micron-level feed motion with high acceleration performance.


■ Grinding wheel spindle 
The grinding wheel spindle adopts a high-rigidity, high-precision electric spindle unit, enabling high-speed grinding at a rotational speed of 6000 rpm.

 

Work accuracy

 

RoundnessCylindricityEccentricity
0.002 mm0.003 mm±0.005 mm
ParalipsisOuter diameter dimensional toleranceSurface roughness
0.003mm±0.003 mmRa ≤ 0.32 μm

 

Main specifications and technical parameters

 

ItemSpecificationItemSpecification
Maximum length of machined parts300mmRoundness of the eccentric shaft≤0.002mm
Range of diameters of machined eccentric shaftsφ50mmEccentricity error of eccentric shaft±0.005 mm
Maximum eccentricity of the eccentric shaft20mmEccentric shaft parallelism≤0.003 mm
Maximum weight of machined parts20kgphase angle error±20'
Grinding Wheel Specifications 
CBN Grinding Wheel
φ250 × φ20 × B (≤40) mmSurface roughnessRz ≤ 1.6 μm
Maximum linear speed of grinding wheel 
(for CBN grinding wheel)
90m/sTotal machine power40Kw
Eccentric shaft diameter size error±0.003 mmTotal weight of the machine6000Kg
Sub-axis runout error relative to spindle≤0.008 mmDimensions of the main body 
of the machine
1850x2150x2060mm
Cylindricity of eccentric shaft (diameter method)≤0.003 mm  

 

Video demonstration

Key words:

MK8220 Crankshaft Follow-up CNC Eccentric Grinding Machine

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