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JKWG550 CNC Worm Gear Grinding Machine


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Product Description

Typical processed parts

 

Main features of the machine tool

■ The grinding wheel dressing uses diamond roller CNC dressing, with high precision and good flexibility.
■ The grinding wheel motor uses an internal permanent magnet synchronous motor for direct drive, with strong power and low vibration.
■ The spiral lift angle adjustment uses servo adjustment and automatic locking, with high adjustment precision and fast speed.
■ The center hole is ground before further grinding, greatly improving the accuracy, roundness, surface finish, and dimensional accuracy of the parts.

 

 

Machine tool configuration

■ Mainly used for grinding various cylindrical worm gears, and can also be used for grinding various types of threaded screws.
■ Uses a CNC system to control six-axis three-linkage (Z\X\C).
Number of control axes: 6 axes
Z-axis: Longitudinal feed motion of the worktable (with grating scale, fully closed-loop control)
X-axis: Lateral feed motion of the grinding wheel frame (with grating scale, fully closed-loop control)
C-axis: Rotational motion of the workpiece spindle (with circular grating, fully closed-loop control)
A-axis: Vertical swing of the grinding wheel frame
S-axis: Rotational motion of the grinding wheel
S1-axis: Rotational motion of the roller
■ The spiral lift angle adjustment uses servo adjustment and automatic locking, with high adjustment precision and fast speed;
■ The diamond roller is driven by an electric spindle, with stable speed and low vibration;
■ The grinding wheel dynamic balancing system and online automatic tool setting device can be selected according to user needs;
■ Longitudinal (Z) and lateral (X) movements are driven by linear motors, with high motion precision;
■ Uses a fully enclosed protective cover, equipped with an oil mist extraction device, providing a good working environment and an attractive appearance.

 

Grinding wheel frame

■ Grinding wheel motor
The grinding wheel motor uses an internal permanent magnet synchronous motor for direct drive, with strong power and low vibration.


■ Grinding wheel dressing
The grinding wheel dressing uses diamond roller CNC dressing, with high dressing precision and good flexibility.

 

Working accuracy

 

Accuracy achieved in grinding cylindrical worm gears Accuracy achieved in grinding trapezoidal screws Surface finish of the ground workpiece
Z=1~2, level 4; z≥3, level 5 Level 6 Ra≤0.32 μm

 

Main specifications and technical parameters

 

Item Specification Item Specification
Grindable workpiece outer diameter φ5mm-φ200mm Grinding Wheel Specification
(O.D.xID.x Thickness)
φ400xφ203XB (B≤25)
Wearable worm module M1-8 Maximum travel (Z-axis) 750mm
Range of threaded heads 1-99 Maximum load capacity 25kG
Lead angle range 40 Maximum linear speed of grinding wheel 45m/s
Headstock spindle speed 0.5-45rpm Machine dimensions (LxWxH) 3100X2100X1850mm
Maximum distance between centers 550mm Total weight of machine 6000KG

 

Video display

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